Overview of Wood Charcoal Making Machine Process

It really is easy to manufacture charcoal from wood as well as other kinds of biomass materials. Materials should be heated to high temperatures in a carbonization plant. You will recognize that wood charcoal making machine prices vary greatly between manufacturers and suppliers. In this post, we will briefly outline the processes behind transforming wood into charcoal.

1. Drying

The first stage of wood charcoal production is the drying of the wood. Wood is automatically fed in to a carbonization furnace where the drying processes begins. It is essential that all traces of moisture are removed just before the wood enters the biomass pyrolysis reactor.

2. Biomass Pyrolysis Process

The pyrolysis process is actually a key stage of charcoal production. The dried wood is heated to temperatures exceeding 250 degrees Celsius in a oxygen absent chamber. The absence of oxygen is important to avoid the wood from burning. The aim of the process is to vaporize all the liquid and gaseous components within the materials, leaving only carbon behind.

3. Cooling

The vapors from your reactor and sent by way of a water-cooled system to desulfurize hot flue gas. The steam condenses into water recycle pools.

4. End Products

The conclusion products coming from a charcoal making plant include wood charcoal, biogas, wood vinegar, and tar. Both tar and wood vinegar can be sold right to many industries.

Wood Charcoal Properties

Wood charcoal is challenging and brittle and contains minimal moisture content. The carbon content of wood charcoal can top 90%, which implies it is a clean-burning, efficient fuel source. The moisture content ranges from 5% to 15%. Charcoal is certainly a convenient fuel source for cooking mainly because it produces hardly any smoke when burning. Furthermore, it really is easier to control the temperature of a charcoal-fueled grill by using many different sized pieces. As well as being a fuel source, charcoal plays a big role in water purification processes. It may decolorize water and present in a natural taste for drinking.

Charcoal Making Machine Price

The cost of charcoal making machines varies at the mercy of a variety of factors. Several of the key specifications and parameters to check out when comparing the latest models of will work method, hourly feeding capacity, reactor size, heating materials, floor area, operating pressure, reactor pattern (horizontal and rotary), cooling method and estimated lifespan. An average carbonization machine can have a working life-span which is between five and eight years.

The hourly feeding capacity and reactor scale of one tend to have the most significant influence on the price tag. The small models which have hourly feeding capacities of 500kg are generally the least expensive, but are not practical for large-scale wood charcoal production. An array of heating materials can generally be utilized to heat the furnace along with the reactor within a biomass pyrolysis plant. Such materials include wood, gas, biomass, charcoal, LPG, etc. Moreover, it's important to note that many charcoal making machines can process a wide range of raw materials besides wood, including MSW, civil sludge and biomass waste (sawdust, palm shells, coconut shells, straw, etc.).

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